Rigid Flakes Pelletizing System

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Rigid Flakes Pelletizing System

KSP series single screw extrusion and plletizing system combines quantitative feeding, high eficiency extruder,diferent types of filter and diferent types of plletizer by modular design.It provides best solution for PE, PP, PS, ABS, PET, PA and many other rigid plastic regrind recycling.


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Dosing Feeder Unit

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Extrusion Unit

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Filtration Unit

. Frequency control belt conveyor or screw conveyor are optional as loading device according to different material form.


. Ferrous and nonferrous metal separating at feeding unit which provides efficient protection of the whole.


·Dosing feeder with PLC intelligent controller, which ensures the extruder run steady.

. High efficiency barrel and screw used for extruder with excellent plasticizing result and high output capacity. Adopt high wear resistant alloy material to ensure 1.5 times service life of normal one.


. Force double vacuum degassing system to get rid of the low molecular, moisture and printing ink effectively, make sure high quality output pellets.


. High efficiency infrared heater can heat rapidly with continuous thermal insulation, more than 30% energy consumption can be saved than ncnrnal heater.


. Diversified L/D ratio optional for different application. Multi-vacuum degassing system and double stage extrusion system help you solve the problem of recycling heavy contaminated polymer.

. Plate type, pistion type, back flush type and automatic self-cleaning type filter, you have different choice according to impurity contents in material and your habit.

. Plate type filter is cost-effective and easy to operate which mainly used for regular thermoplasticas usual filtration solution.

. Large area filter can be used to ensure the filtration effect. Minimize the impurity content in the filtered melt and improve the quality of final pellets product.

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Pelletizing Unit

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Intelligent Control Unit


. Water ring pelletizer, strand type pelletizer,automatic strand pelletizer and under water pelletizer, KiTech provides four different pelletizing solutions for you aiming at different MFI polymer will get different shape output pellets.

. The uniformity, gloss and properties of final pellets can be ensured for either pelleziting solution.

·Thanks to Siemens PLC and HMI, KSP series machine provides high intelligent operation system which is easy to operate and save man power.


. PLC intelligent control system available for remote diagnosis, control and monitoring to ensure that all user's systems can be updated and maintained and operated for a long term.


. Weighing and metering system helps you monitor the output and energy consumption of production line in real time under different materials and production conditions. All data can be connected to ERP system for quantitative assessment.





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①Dosing Feeder   ②Extruder   ③Acuum Degassing   ④Filter   ⑤Strand Pelletizer   ⑥Automatic Strand Pelletizer   ⑦Water Ring Pelletizer   ⑧Underwater Pelletizer



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Ability

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Stability

Thanks to innovative pelletizing technology and proprietary process. KiTech dedicated tosupplying you intelligent recycling pelletizing system with superior quality Which have highproductivity could get high property output pellets.

KSP pelletizing system is available for 24 hours working non-stop operation. Optimized design and top brond components to each unit. Which could minimize the downtime ratioand save the maintenance time. This ensures the maximum availabiity and highest productivity for user.

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Efficiency

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Modularity

KSP pelletizirtg system is designed in all details for efficiency improving. The modular design could simplify the planning and accelerote the Implementation. The system havevery low consumption values for electricity, water and labor. The operating costs and mointerKince costs are absolutely reduced. Consistently the lowest investment costs andhighest value aeation.

KSP pelletizing system is a flexible modular system. The process required by any customer for different application could be combined freely. This design reduces planning construction and assembly time effectively, And it's possible to adjust thesystem regardto technological modification and market changing. This makes the investment futureproofing.

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Control

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Service

Automatic control of KSP pelletizing system reduces the labor operation, makes the whole system easier and more reliable to control, the remotes monitoring and maintenance areavailable for different production line The intelligent control has display for operating data.it also collect the data of the consumption and the capacity from production lines Whichensures the connection between the enterprises and the Internet will improve the effciency of enterprise management.

KSP pelletizing system is a flexible and customer-oriented recycling solution. All the
components of the whole line is globally well-known brands, which ensures the reliable operation and serves your exact needs. Furthermore. Our engineers will partner with youfor the whole project Building design, overseas installation, commissioning and training are available. Machine warranty with spares in stocking and in-time delivery. Consistentlyquick and careful service in pre-sales and after-sales process.




Electrical Parts

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Technical Data

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TYPEKSP100KSP120KSP150KSP180KSP200
   Capactity[kg/h]300-380400-450600-750800-9501000-1200
   Energy Consumption[kWh/kg]0.2-0.300.2-0.300.2-0.300.2-0.300.2-0.30
   A/Length[mm]12,50013,80014,90015,20016,500
   B/Width[mm]2,5002,5002,5003,3003,500
   C/Height[mm]3,7503,9804,2504,4604,850
   ExtruderScrew Diameter[mm]25-3525-3525-3525-3525-35
Motor Power(kW)90-110132-160160-200250-315315-355
Aacuum Exhaust1-2Area   1-2Area1-2Area1-2Area1-2Area
   Filter[options]Two Position Plate Type
Two Position Piston Type
Back Flush Piston Type
Automatic Self-Cleaning Type

   2nd Extruder

   [options]

Screw Dimeter & L/DΦ120&8-12Φ150&8-12Φ150&8-12Φ180&8-12Φ200&8-12
Motor Power(kw)37-4545-5555-7575-9090-110
Aacuum Exhaust0-1Area0-1Area0-1Area0-1Area0-1Area

   Downstream

   [options]

Water Ring Pelletizer
Strand Pelletizer
Automatic Strand Pelletizer
Underwater Pelletizer
















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